Stripped and layered fabrication of minimal surface tectonics using parametric algorithms

Abstract

This article describes a parametric design and fabrication workflow influenced by Frei Otto's form-finding experiments on soap films. The research investigates minimal surface geometry by combining physical and digital experiments in a computational framework. Operating on mesh topology, various parametric design tools and plug-ins in Rhinoceros/Grasshopper are presented to discuss the translation of minimal surfaces to flat strips suitable for planar fabrication using flexible materials. These tools are tested on a case study to show the automated design and manufacture of double-curved surfaces as double-layered strips running in perpendicular directions that can be affixed at point connections for structural stability. The development of the parametric workflow, material constraints, and stripped fabrication of layers are discussed. © 2023 the author(s), published by De Gruyter.